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HITANK-G

GRP SECTIONAL WATER TANK

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HITANK uses GRP (Glass Reinforced Polyester) fabrication technology reinforcing unsaturated polyester resins and glass fiber and, based on technology accumulated for a number of years, is widely recognized for its technical capabilities in the quality manufacturing of water tanks in all sizes and capacities.
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External

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Internal

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Combined

Characteristics

  HITANK uses GRP (Glass Reinforced Polyester) fabrication technology reinforcing unsaturated polyester resins and glass fiber and, based on technology accumulated for a number of years, is widely recognized for its technical capabilities in the quality manufacturing of water tanks in all sizes and capacities.

  HITANK fully satisfies the conditions of sanitation, watertightness and durability required for an GRP water tank. Based on such advanced level of technology accumulated, it guarantees world-class quality having acquired several global certifications including ISO 9001, PSB of Singapore and WRAS of the United Kingdom.

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1. Based on design external force

The external forces used in the structural design of water tanks are as shown in Table 1 below, and they must be designed by considering all combinations of stresses generated.

Table 1. Combination of design external forces (loads)

Types of stresses Expected state/condition Weight of internal water (F) Dead load (G) Snow load (S) Live load (P) Earthquake load (K) Wind load (W) Remark
Long-run At all times Footnote 2) - - - -
Short-run When loading Footnote 2) - - -
In case of a storm - - - Footnote 1)
In case of an earthquake Footnote 2) - - -
In case of snow - - - -

Footnote 1) It is deemed that there is no internal water when reviewing buckling due to an external force by a storm, conduction or fixed parts of the basic frame.

Footnote 2) When installing in a region with heavy snow, the snow load is regarded and added as a Long-run load, or as a Short-run load when loading. In case of an earthquake, combine the load and consider a suitable snow load for the installed area.

2. Overview of each load

2-1. Earthquake load (K)

2-1-1. Common horizontal seismic coefficient (KH)

Horizontal seismic coefficient, KH, is a coefficient determined by the area in which a water tank is installed, the importance of the water tank, building structure, installed floor, etc. Typically, its formula is as follows.

· KH = β ∗ KFH ≤ 2.0

· KFH=I ∗ K1 ∗ Z ∗ KOH

※ β: Acceleration response magnification ratio of the water tank during an earthquake / KFH : Horizontal seismic coefficient on the nth floor / I : Strength coefficient of building use (importance factor of a building or water tank) / K1 : Coefficient depending on the floor on which the water tank is installed / Z : Zone coefficient/ KOH : Horizontal seismic coefficient applied on the 1st floor (=0.4)

1) Acceleration response magnification ratio of the water tank (β) - Acceleration response magnification ratio (β) is related to the changing pressure of the internal water due to an earthquake and expressed as follows depending on the floor on which the water tank is installed.

Floor on which the water tank is installed β
Underground or 1st floor 2.0
Rooftop floor 1.5

2) Strength coefficient of building use (I)

Category β
When shock resistance is particularly emphasized 0.7
When shock resistance is emphasized 0.5
Others 0.3

3) Coefficient depending on the installed floor (K1)

Category β Remark
Underground or 1st floor1.0 ∗ ai = ( N+2- i ) / N+1
※ N: Number of ground floors of a building (rooftop floor is N+1)
i: Floor on which the water tank is installed
Rooftop floor 2.5
Middle floors 1/ ai ≤ 2.5

4) Zone coefficient (Z) - The coefficient for consideration of regional differences of earthquake activities, and applies a value of Z=0.7-1.0.

2-1-2. Standard horizontal seismic coefficient for water tank design (KH)

※ I ∗z= 0.5(I=0.7) / I ∗z= 1.0(I=1.5)

Upper floors Rooftop and loft 0.7 1.5
Middle floors 0.5 1.0
Underground 1st and ground floors 0.5 1.0

∗ KH is set as 1/3, 1.0 and 3 of 1.5, which have been rounded up.

2-2. Weight of internal water (F)

Hydrostatic pressure by the internal water is treated as a Long-run load and calculated by the following formula.

Ps = 0.1 X y

※ Ps: Hydrostatic pressure (kgf/cm²) / y : Distance from the water surface (m)

However, the maximum level of the internal water shall be the height from the floor of the water tank to the level of overflow.

2-3. Snow load (S)

Snow load on the ceiling of a water tank is treated as a Short-run load, and the snow load for standard design shall be

S = 60kg/m².

For reference, it is 1) 2kg/m²/cm for common regions, and 2) 3kg/m²/cm for regions with heavy snow.

2-4. Live load (P)

Live load (P) is the weight of persons on the ceiling, assumed as a concentrated load and treated as a Short-run load. (P=80kg/panel)

2-5. Fixed load (G)

Fixed load (G) is the weight of a water tank’s main body and treated as a Long-run load.

2-6. Wind load (W)

For a water tank installed outdoors, the wind load shall be considered and is treated as a Short-run load.

Location Wind pressure, p (kgf/m²) Wind load, D (kgf) Remark
Installed location Installed location
Ground Rooftop Ground Rooftop
Side of water tank 96 225 144 × A 385 × A ∗ A : Area on which the wind pressure force is exerted
Ceiling of water tank -96 -225

3. Structural design standard

Structural design of a water tank basically obeys the following formula [Allowable stress = Threshold / Safety factor ≥ Applied stress] For thresholds, the following two types are considered.

3-1. Based on damage of materials

1) Permanent deformation: Based on the stress at the proportional limit point on a stress-strain curve

2) Fracture strength: SMC is difficult to define a proportional limit stress, thus the ultimate stress as the fracture strength is employed.

3-2.Based on the stiffness as a structure (deformation, buckling, etc.): Considering the elastic modulus of SMC

4. Safety factor

1) Safety factor for fracture strength of SMC material (F₁) : F₁ = 2.2

2) Safety factor in case there is an issue with the elastic modulus of SMC material (F₂) : F₂ = 1.87 (Safety factor of reinforcing structural steel and materials other than SMC is set as F₂= 2.0.)

5. Threshold

For common properties of SMC as shown in Figure 3-1, the degree of deterioration by the changes of SMC in the next 15 years is small so 60-70% of the initial static characteristic value (at room temperature) was applied as the threshold (strength), and, for permanent loads such as hydrostatic pressure and fixed load that are applied at all times, a safety factor that is 1.5 times greater (than that of a temporary load) was additionally multiplied.

6. Allowable stress (design stress)

6-1. Allowable stress and elastic modulus of SMC

Fracture strength Unit Initial characteristic value (at roomtemperature) Threshold considering 15 years of service life Allowable stress
Temporary load(∗1/2.2) Permanent load(∗1/2.2∗1.5)
Tensile strength kgf/mm² 10 (∗0.7) 7.0 3.18 2.12
Flexural strength 16 (∗0.6) 9.6 4.36 2.91
Elastic modulus - - - - -
Tensile modulus kgf/mm² 900 (∗0.8) 720 - -
Flexural modulus 1,200 (∗0.8) 960 - -
Poisson's ratio - 0.3 0.3 - -

6-2. Allowable stress and elastic modulus of structural steel

Fracture strength Unit Allowable stress
Temporary load Permanent load
Tensile/compressive strength kgf/mm² 24 16
Flexural strength 24 16
Shear strength 13.5 9
Elastic modulus kgf/mm² 900 (∗0.8) 720
Young’s modulus (E) kgf/mm² 21,000 21,000
Poisson’s ratio - 0.3 0.3